Automatic 4 in1 Juice with Fruit Pulp Filling Machine

Rinsing Part

Superior Operational Stability with Reduced Maintenance Cost: Equipped with large plane bearings and genuine German Igus maintenance-free bearings, the bottle rinsing system delivers smooth, reliable long-term operation and cuts routine maintenance expenses. High-grade EPDM sealing rings and wear-resistant UMPE plastic components ensure extended durability, while motor-driven gear transmission guarantees consistent, vibration-free running performance.

High-Efficiency Water-Saving Bottle Washing Design: The bottle washing system features high-performance rinsing nozzles that reach every corner inside PET bottles for thorough inner-wall cleaning, significantly reducing rinse water consumption. A dedicated splash shield above the nozzles prevents water splashing, and an adjustable recovery tank with recycling pipelines further improves water resource utilization, delivering an eco-friendly and cost-efficient rinsing process.

Quick & Flexible Bottle Format Changeover: Bottle type conversion is simple and time-saving — only the infeed and outfeed star wheels need to be replaced. In addition, the height of the rotary assembly can be flexibly adjusted to accommodate bottles of different heights, greatly enhancing production flexibility and changeover efficiency for multi-SKU beverage production.

Fruit Pulp Dosing Part

Precision-Built Independent Rotary Dosing Turret: Fitted with multiple sets of volumetric measuring cups, the whole dosing unit is precision-machined from food-grade stainless steel, ensuring stable performance and full compliance with food hygiene standards.

Adjustable Dosage for Broad Granule Compatibility: Single dosage can be flexibly adjusted by replacing or tuning the measuring cups. It is suitable for dosing 3–12mm fruit granules such as orange pulp, coconut jelly, aloe vera cubes and sago.

Gentle Hopper Stirring for Uniform Suspension: The pulp hopper is equipped with a gentle stirring device to keep fruit granules evenly suspended during continuous production, effectively preventing precipitation and guaranteeing consistent dosage per bottle.

Large-Diameter Smooth Nozzle for Intact Granules: The discharge nozzle adopts a large-diameter smooth structure to prevent granule jamming and crushing, fully preserving the complete shape of fruit particles and ensuring stable product quality.

Filling Part

Heavy-Duty Bearings & Stable Gear Transmission: The rotary filling section is supported by large flat-plane bearings and genuine German Igus maintenance-free bearings. Powered by an independent motor with enclosed gear transmission, the unit delivers steady, low-vibration operation with simplified routine maintenance, ensuring long-term reliability for high-volume beverage production.

Advanced Hygienic Filling Valve Design: Engineered with international leading sanitary design concepts, the gravity filling valves feature fast filling speed, minimal sanitary dead spots, fewer sealing components and precise liquid level control. This structure enables highly efficient, accurate filling while simplifying cleaning and upkeep to meet strict food safety standards.

Dual-Mode Bottle Lifting for Versatile Production: Two bottle lifting modes are available to adapt to diverse production scenarios. The mechanical cam lifting mode with guide slider ensures precise, smooth bottle positioning for high-precision filling applications. The pneumatic cylinder lifting mode offers rapid response and fast bottle placement to support high-speed, large-scale continuous production.

Intelligent PLC-Controlled Liquid Replenishment: A magnetic liquid level switch on the liquid cylinder works seamlessly with the PLC control system to precisely regulate the feed pump and pneumatic inlet valve. It achieves automatic real-time material replenishment, maintains stable liquid level and filling pressure inside the tank, and ensures continuous production with consistent filling accuracy.

Full-Coverage CIP Circulation Cleaning System: The filling system is equipped with a professional CIP circulation system, paired with dedicated cleaning dummy cups for each filling valve. It enables dead-zone-free automatic cleaning of all pipelines, liquid cylinders and valve bodies, effectively removing product residue and guaranteeing the sanitary condition of the entire filling system for food safety compliance.

Targeted Centralized Lubrication System: Purpose-built for high-intensity filling line operations, the advanced centralized lubrication system delivers precise, timed lubrication to all key moving components. It significantly reduces mechanical wear, minimizes unplanned downtime and extends equipment service life, lowering overall operation costs and maximizing production efficiency.

Capping Part

CNC-Machined Construction & Stable Gear Transmission: Core capping components are precision-machined by CNC machining centers and undergo full heat treatment for exceptional durability. Powered by a dedicated motor with enclosed gear transmission, the capping unit delivers smooth, consistent operation and long service life, making it ideal for continuous high-volume beverage bottling lines.

Intelligent Cap Feeding for Reduced Material Waste: Equipped with a bottle detection switch, the cap feeding system automatically halts cap supply when no bottles are present. A cap-locking cylinder at the cap guide and cap dial interface reinforces this control, ensuring zero cap dispensing without bottles. This dual-control design effectively cuts cap waste and lowers overall material costs for production.

Magnetic Constant-Torque Capping for Consistent Sealing Quality: Magnetic constant-torque capping heads deliver reliable, uniform tightening performance for leak-proof bottle sealing. Torque is fully adjustable to match the tightening requirements of different cap types, guaranteeing stable packaging quality across various beverage products and bottle specifications.

Missing-Cap Detection for Higher Product Qualification Rate: Integrated photoelectric switches monitor cap supply in real time and trigger an automatic machine stop when caps run out. This prevents uncapped bottles from entering downstream processes, effectively reducing defective products and improving the overall product qualification rate of the filling line.

Dual-Purpose Adjustable Capping Heads for Enhanced Versatility: Featuring a dual-purpose design, the capping heads are compatible with both standard flat caps and sports caps. The height of the rotary capping assembly can also be flexibly adjusted to accommodate bottles of different heights, greatly enhancing equipment adaptability for diverse production needs and multi-SKU beverage manufacturing.

Water Treatment System

Our water treatment systems are fully custom-engineered to your raw water conditions. After reviewing your water analysis report, we design a tailored solution combining pre-filtration, reverse osmosis (RO), ultrafiltration (UF) and ozone/UV sterilization for deep purification — effectively removing contaminants, reducing hardness and ensuring compliance with drinking water standards.

Juice Processing System

We design custom beverage processing systems tailored to your product requirements, built for pre-filling preparation of juice, carbonated drinks and other beverages. Core modules cover fruit extraction, sugar dissolving, blending, ingredient dosing, homogenization, degassing, UHT sterilization, HFSC storage, hot water supply and CIP systems.

All systems feature premium sanitary valve fittings, precision control instruments and high-quality electrical components, with scalable capacities from 1T to 100T based on your production needs.

Bottle Blowing System

Our PET bottle blow molding machines support fully custom bottle shapes and serve a wide range of beverage applications. We offer two configurations to fit different production scales:

Semi-automatic blow molder: Manual operation with low upfront investment, ideal for small-batch production and startup plants.

Automatic blow molder: High-level automation for medium to high-speed production lines, ensuring stable output with reduced labor demand.

Automatic models produce PET bottles from 100ml to 2,000ml, commonly used for water, soda and cola bottles. All bottle profiles can be customized to your exact design requirements.

Labeling Machine

We deliver customized final packaging solutions aligned with your needs and market demand, with three mainstream label options for bottle — PVC shrink sleeve, OPP hot-melt glue and self-adhesive labels — each paired with dedicated labeling equipment. As refined label design effectively boosts brand recognition and market appeal, we recommend referencing local mainstream products when making your selection.

Bottle Packging System

Individual bottled water requires secondary packaging to withstand long-distance transportation and storage. We provide a range of end-of-line packaging solutions, including PE shrink wrapping, carton packing and film-with-tray packaging, each paired with purpose-built equipment.

PE shrink film packaging is the most common choice for bottled water plants due to its low material cost, while carton packaging is typically selected for premium bottled water or glass bottle lines.

Q1: Are you a trading company or a direct manufacturer?

A: We are a dedicated manufacturer with over 22 years of industry experience in beverage filling and packaging. Based in Zhangjiagang (only 2 hours from Shanghai), our factory is equipped with advanced technology to provide high-quality equipment at factory-direct prices. We warmly welcome you to visit our facility to see our machines in action.

Q2: What is hot filling and why is it used for juice production?

A: Hot filling is a process where juice is filled into bottles at a high temperature, commonly around 85-92°C, to help control microorganisms and improve shelf stability. It is widely used for fruit juice, tea drinks, and high-acid beverages because it supports safe production while maintaining flavor and product quality.

Q3: Can TUYAO provide both processing and packaging equipment for juice lines?

A: Yes. TUYAO can provide an integrated solution covering the processing system and packaging system. This can include blending tanks, sterilization equipment, hot filling monoblock, cooling tunnel, labeling machine, coding system, shrink wrapper, carton packer, and conveyors.

Q4: Can TUYAO juice filling lines handle pulp or fruit particles?

A: Yes. TUYAO can configure specialized filling systems for juice containing pulp, fruit sacs, fiber, or small particles. For pulp juice, the filling valve structure, pipe diameter, tank design, and cleaning system need to be adapted to prevent blockage and maintain consistent filling performance.

Q5: Do you provide overseas installation and training service?

A: Yes. We send experienced technical engineers to your factory for on-site installation, commissioning and operator training to ensure your production line starts up smoothly and on schedule.

Q6: What is the warranty period?

A: We offer a 12-month whole-machine warranty starting from the commissioning date, plus lifetime technical support and spare parts supply.