24000BPH High Speed Water Filling Machine

Rinsing Part

Hygienic Neck-Gripping Flip Conveying: Bottles are delivered to the rinsing station via transfer star wheels, with grippers clamping only the bottle necks. The grippers flip bottles 180° upward along the guide rails to a mouth-down position, avoiding contact with bottle threads and maintaining stable positioning throughout the entire rinsing cycle.

Independent Pipeline Distribution & Targeted Inner-Wall Rinsing: In the dedicated rinsing zone, rinsing water is pumped into the water distribution tray and evenly supplied to all 50 rinsing grippers through independent pipelines. Nozzles integrated into the grippers spray rinsing water directly onto the inner bottle walls for full-coverage, thorough cleaning.

In-Place Draining to Reduce Residual Water: After rinsing, bottles remain held in the inverted position for a dedicated draining phase to remove residual rinsing water, preventing excess water from being carried into the filling process and affecting product quality.

Slewing Bearing Support for Stable Durable Operation: The entire rinsing unit is supported by slewing bearings, which ensure smooth, low-vibration running, extend equipment service life and guarantee overall stability during long-term continuous high-speed production.

Steel Transition Star Wheel for Hygienic Transfer: Cleaned bottles are discharged via an all-steel transitional star wheel — a purpose-built design for pure water bottling hygiene standards — and smoothly transferred to the subsequent filling process.

Filling Part

High-Precision Filling with Zero Product Waste: Equipped with high-precision high-speed filling valves, the system delivers accurate liquid level control with no liquid loss, ensuring consistent premium filling quality. Valves automatically stay closed when no bottle is detected to prevent product wastage.

Pneumatic Lifting for Stable High-Speed Operation: The bottle lifting mechanism is driven by dedicated lifting cylinders, maintaining flexible, responsive motion even at high running speeds. This design eliminates the jamming and sluggish performance common with conventional slider-type lifting structures under high-speed conditions.

Hygienic Stainless Steel Valve with Adjustable Flow: All filling valves are made of high-quality stainless steel with a conical sealing structure, which is easy to clean and free from scale buildup. The valve opens upon contact with the bottle mouth to complete the filling cycle, and features a flow control mechanism for adjustable flow rates within a specified range.

Heavy-Duty Bearing & Gear Drive Design: The entire filling unit is supported by slewing bearings to guarantee long-term durability and overall equipment stability. Large flat toothed bearings further enhance running smoothness and reduce vibration. Power for the filling machine is transmitted via gears through the internal drive system inside the frame.

Durable Sealing & Smooth Process Transition: Filling sealing gaskets are made of EPDM material, offering excellent resistance to acids, alkalis and ozone. The transmission between the filling and capping systems runs smoothly without liquid splashing, and the liquid level inside bottles remains stable at the filled height after capping.

Neck-Supported Bottle Conveying: Bottles are conveyed by neck support throughout the filling station, the filling-capping transition star wheel and the capping station, ensuring stable bottle positioning and accurate transfer at high production speeds.

Capping Part

Stable Neck-Locked Anti-Rotation Positioning After filling, bottles are transferred into the capping machine via transfer star wheels. Anti-rotation blades engage the bottle neck and work in tandem with the outer neck guard plate to hold bottles upright and prevent rotation throughout the capping cycle, ensuring accurate sealing alignment.

Cam-Driven Full-Cycle Capping Motion Driven by the main shaft, capping heads perform both orbital revolution and self-rotation. Guided by cams, they complete the full sealing sequence automatically — cap pickup, cap placement, screw tightening and cap release — in a smooth, continuous motion.

Magnetic Constant-Torque Capping Heads Each capping head is fitted with a magnetic constant-torque device. A top cap sleeve aligns and straightens caps during pickup to guarantee correct positioning inside the capping die for consistent sealing quality. Once fully tightened, the head slips against the magnetic force to avoid cap damage; an ejector rod pushes the sealed cap out of the die as the head returns upward.

Synchronized Drive & Precision Cap Distribution The capping disc transmits power to the capping heads via a pin wheel, ensuring fully synchronized motion with the main capper. Caps feed through the cap chute into the cap distributor, then are separated per station by the cap transfer star wheel and delivered precisely to the capping head pickup point.

Water Treatment System

Our water treatment systems are fully custom-engineered to your raw water conditions. After reviewing your water analysis report, we design a tailored solution combining pre-filtration, reverse osmosis (RO), ultrafiltration (UF) and ozone/UV sterilization for deep purification — effectively removing contaminants, reducing hardness and ensuring compliance with drinking water standards.

Bottle Blowing System

Our PET bottle blow molding machines support fully custom bottle shapes and serve a wide range of beverage applications. We offer two configurations to fit different production scales:

Semi-automatic blow molder: Manual operation with low upfront investment, ideal for small-batch production and startup plants.

Automatic blow molder: High-level automation for medium to high-speed production lines, ensuring stable output with reduced labor demand.

Automatic models produce PET bottles from 100ml to 2,000ml, commonly used for water, soda and cola bottles. All bottle profiles can be customized to your exact design requirements.

Labeling Machine

We deliver customized final packaging solutions aligned with your needs and market demand, with three mainstream label options for bottle — PVC shrink sleeve, OPP hot-melt glue and self-adhesive labels — each paired with dedicated labeling equipment. As refined label design effectively boosts brand recognition and market appeal, we recommend referencing local mainstream products when making your selection.

Bottle Packging System

Individual bottled water requires secondary packaging to withstand long-distance transportation and storage. We provide a range of end-of-line packaging solutions, including PE shrink wrapping, carton packing and film-with-tray packaging, each paired with purpose-built equipment.

PE shrink film packaging is the most common choice for bottled water plants due to its low material cost, while carton packaging is typically selected for premium bottled water or glass bottle lines.

Q1: Are you a trading company or a direct manufacturer?

A: We are a dedicated manufacturer with over 22 years of industry experience in beverage filling and packaging. Based in Zhangjiagang (only 2 hours from Shanghai), our factory is equipped with advanced technology to provide high-quality equipment at factory-direct prices. We warmly welcome you to visit our facility to see our machines in action.

Q2: What is included in a complete bottled water filling line?

A: A complete bottled water filling line usually includes water treatment, bottle blowing or bottle feeding, rinsing, filling, capping, labeling, date coding, shrink wrapping or carton packing, and final conveying. TUYAO can configure the full line according to your bottle size, water type, target capacity, factory layout, and packing method.

Q3: How do I choose the right capacity for a bottled water plant?

A: The right capacity depends on your market demand, bottle size, available factory space, labor plan, and investment budget. For new water brands, a medium-capacity line can reduce initial investment, while large-scale water producers may choose a high-speed rotary line. TUYAO can recommend a practical configuration after reviewing your bottle design and target output.

Q4: Can the machine be adapted to our local voltage?

A: Yes. Standard configuration is 380V 50Hz 3-phase. We can customize 220V, 415V, 440V, 60Hz and other voltage specifications according to your local power supply.

Q5: Do you provide overseas installation and training service?

A: Yes. We send experienced technical engineers to your factory for on-site installation, commissioning and operator training to ensure your production line starts up smoothly and on schedule.

Q6: What kind of technical support is available if I encounter an issue?

A: We offer 24/7 Omni-channel Support. Our team—including engineers, sales, and service managers—is reachable via Phone, WhatsApp, WeChat, or Video Call to minimize downtime.