15000BPH Automatic Water Filling Bottling Machine

Rinsing Part

Exceptional Operational Stability: The equipment is equipped with a large plane bearing and German Igus maintenance-free bearings, ensuring smooth and reliable operation throughout, while reducing maintenance costs. The sealing ring is made of high-quality EPDM, and the plastic is UMPE, which are highly durable. The power system of the machine is driven by a motor and transmitted through gears, guaranteeing a smooth operation.

Efficient and Water-saving Cleaning: The bottle-washing system is equipped with high-efficiency nozzles that can reach every corner inside the bottle for a comprehensive clean, while effectively saving flushing water. The uniquely designed cover above the nozzle prevents water splashing, and the adjustable recovery tank and recovery pipeline below further improve water resource utilization, making it both environmentally friendly and efficient.

Convenient Bottle-type Conversion: Changing the bottle type is extremely simple. Just replace the bottle-type dial star wheels for bottle in-feeding and out-feeding. In addition, the height of the rotating part can be flexibly adjusted, easily adapting to different bottle heights, which greatly improves the flexibility and efficiency of production.

Filling Part

High-quality Bearings and Stable Transmission: The rotating part uses large flat-plane bearings and German Igus maintenance-free bearings. The power system of the machine is driven by a motor and transmitted through gears, ensuring stable operation and easy maintenance.

Advanced Filling Valve Design: The filling valve, designed with advanced foreign concepts, offers fast filling, few hygiene blind spots, few sealing parts, and precise liquid-level control, enabling efficient and accurate filling.

Dual-mode Efficient Bottle Delivery for Diverse Production Needs: There are two ways to lift bottles to the filling valve, catering to different production scenarios. The mechanical method uses the cooperation of a mechanical guide slider and a cam mechanism. It provides precise guidance and smooth pushing, ensuring stable bottle lifting, which is suitable for high-precision filling. The pneumatic method is driven by a lifting cylinder. With a rapid response, it can deliver bottles to the filling position in a short time, meeting the needs of large-scale and fast-paced production.

Precise and Intelligent Liquid Cylinder Material Replenishment: With the intelligent cooperation of the magnetic liquid-level switch on the liquid cylinder and the PLC, precise control of the liquid-feeding pump and pneumatic liquid-inlet valve realizes real-time and automatic material replenishment, ensuring continuous and stable material supply and improving production efficiency.

Advanced Centralized Lubrication System: This machine is equipped with an advanced centralized lubrication system, specifically designed for high-intensity filling line operations. It precisely lubricates key components, greatly reducing the probability of unplanned downtime and effectively extending the equipment's service life. As a result, it not only cuts down overall production costs but also significantly boosts production efficiency, safeguarding your production benefits.

Capping Part

Precision Manufacturing and Stable Transmission: The main components of the capping machine are precisely processed by a CNC machining center and go through a complete heat treatment. The power system of the machine is driven by a motor and transmitted through gears, ensuring the machine's durability and smooth operation.

Intelligent Cap-feeding: With a bottle-feeding detection switch, it automatically stops cap-feeding when no bottles are present, reducing cap waste. The cap-locking cylinder at the connection of the cap-dropping guide rail and cap-dialing disc accurately ensures no cap supply without bottles, effectively saving material costs.

Stable Capping: The magnetic constant-torque capping head provides a reliable and stable capping effect. Additionally, the adjustable torque meets the tightening requirements of different caps, guaranteeing product packaging quality.

Prevention of Cap-less Bottles: The photoelectric switches enable the machine to stop automatically when caps are missing, effectively improving product qualification rates by preventing the production of cap-less bottles.

Adjustable Height, Diverse Adaptability: The height of the capping head's rotating part is adjustable, enabling it to fit different bottle heights, enhancing equipment versatility for various production needs.

Water Treatment System

Our water treatment systems are fully custom-engineered to match your raw water characteristics. Following a detailed review of your water analysis report, we design a tailored multi-stage purification solution integrating pre-filtration, reverse osmosis (RO), ultrafiltration (UF) and ozone/UV sterilization. This configuration delivers thorough deep purification, effectively removes contaminants, reduces water hardness, and ensures final water quality fully complies with standard drinking water requirements.

Bottle Blowing System

Our PET bottle blow molding machines support fully custom bottle designs and cater to a wide range of beverage production applications. We offer two configurations to match different production scales:

● Semi-automatic blow molder: Manual operation with low upfront investment, perfectly suited for small-batch production and startup bottling plants.

● Automatic blow molder: High-degree automation for medium to high-speed production lines, delivering stable, consistent output while reducing labor requirements.

Automatic models produce PET bottles ranging from 100ml to 2,000ml, widely used for bottled water, carbonated drinks and cola products. All bottle shapes and specifications can be fully customized to meet your exact design requirements.

Labeling Machine

We deliver customized end-of-line packaging solutions tailored to your operational needs and market demands. Three mainstream bottle labeling options are available, each matched with dedicated application equipment: PVC shrink sleeve labeling, OPP hot-melt glue labeling, and self-adhesive labeling.

Thoughtful label design effectively elevates brand recognition and enhances product market appeal. We recommend referencing prevailing local product conventions when making your selection.

Bottle Packging System

Individual bottled water products require reliable secondary packaging to withstand long-haul transportation and long-term storage. We offer a comprehensive range of end-of-line packaging solutions, including PE shrink wrapping, carton packing and film-with-tray packaging, each supported by dedicated purpose-built equipment.

PE shrink film packaging is the most widely adopted option for bottled water plants, thanks to its low material cost and high operating efficiency. Carton packaging, by contrast, is the preferred choice for premium bottled water lines or glass bottle production setups.

Q1: Are you a trading company or a direct manufacturer?

A: We are a dedicated manufacturer with over 22 years of industry experience in beverage filling and packaging. Based in Zhangjiagang (only 2 hours from Shanghai), our factory is equipped with advanced technology to provide high-quality equipment at factory-direct prices. We warmly welcome you to visit our facility to see our machines in action.

Q2: Can you supply a complete turnkey bottling production line?

A: Yes. We offer full turnkey solutions covering water treatment, bottle air conveyor, filling machine, dryer, coding, labeling, packaging and palletizing equipment, tailored to your output and workshop layout.

Q3: How do I choose the right capacity for a bottled water plant?

A: The right capacity depends on your market demand, bottle size, available factory space, labor plan, and investment budget. For new water brands, a medium-capacity line can reduce initial investment, while large-scale water producers may choose a high-speed rotary line. TUYAO can recommend a practical configuration after reviewing your bottle design and target output.

Q4: Can the machine be adapted to our local voltage?

A: Yes. Standard configuration is 380V 50Hz 3-phase. We can customize 220V, 415V, 440V, 60Hz and other voltage specifications according to your local power supply.

Q5: Do you provide overseas installation and training service?

A: Yes. We send experienced technical engineers to your factory for on-site installation, commissioning and operator training to ensure your production line starts up smoothly and on schedule.