24000BPH Blowing-Filling-Capping Combiblock

1. PET bottle blowing rotary filling control technology integration, and synchronization;

2. High-speed preform heating system design and optimization of energy-saving control technology;

3. High-speed blow molding system miniaturization and optimization of mold design technology;

4. Reasonable cam curve design in order to improve the quality and stability of the blowing;

5. High speed and accurate filling speed control and precise level control technology;

6. High-speed rotary seal synchronous control technology;

7. PET bottle blowing rotary filling fast image recognition quality detection technology;

8. Energy saving and noise reduction technology;

9. Space and water saving;

Blow Molding Unit

Automatic Preform Unscrambler

● Fully automatic preform loading, feeding and sorting completed by manipulator, eliminating secondary contamination from intermediate transfer.

● Built-in recycling unit prevents preform jamming inside the unscrambler for uninterrupted production.

● Star-wheel feeding structure minimizes changeover time when switching between different preform sizes.

Linear Heating Oven

● 180° rotating mandrels ensure uniform heating of the bottle neck area; unique oven ventilation system enables stable processing of various complex bottle shapes.

● Water cooling plate reduces neck temperature to avoid thermal deformation during the heating process.

● Highly adjustable infrared heating lamps: individually controlled lamp units, angle-adjustable lamp holders, and length-adjustable lamp rods for optimized bottle bottom heating.

Rotary Automatic Stretch-Blow Molding Machine

● Equipped with SIEMENS PLC control system for high-precision, high-speed stable operation.

● Achieves a bottle forming pass rate above 99.7%, effectively cutting raw material waste.

● Shell-type blow mold design on mold carriers greatly reduces mold changeover time. It is compatible with standard shell molds from conventional blow molding machines, saving additional mold investment for bottle producers. The reliable quick-locking system further maximizes mold carrier performance.

Blowing Station

● Replaceable stretch curve cam guarantees consistent forming quality for different bottle sizes.

● Integrated monobloc blowing valves deliver the fastest and most uniform blowing process for high-speed lines.

● Specially designed sealing unit protects bottle necks from damage throughout the blowing stage.

Filling Unit

● Built on advanced German filling technology, the unit is independently designed and manufactured with proven filling principles for stable, reliable production performance.

● Adopts constant-pressure mechanism valves with dual guide rod structure, enabling fast filling speed and highly accurate liquid level control with minimal product waste.

● Main drive uses gear transmission for high efficiency, low noise and long service life, with automatic centralized lubrication for easy maintenance and stepless frequency conversion speed control. The full platform and frame feature a carbon steel base with stainless steel cladding for durability and sanitary compliance.

● Fully PLC-controlled with real-time on-line fault display for issues including bottle blockage and cap shortage, supporting quick troubleshooting and uninterrupted operation.

● All key mechanical parts and electrical elements are sourced from premium international brands to ensure long-term operational stability and reduced downtime.

Capping Unit

● Centrifugal cap sorting mechanism driven by a reduction gearbox, delivering steady, high-efficiency cap feeding from the hopper via centrifugal force.

● Integrated reverse cap separator at the inlet automatically rejects misoriented caps and blows them back to the hopper by air flow, ensuring only correctly positioned caps enter the slide channel.

● Electric level sensor monitors cap stock in the hopper in real time and regulates the cap conveyor automatically to maintain optimal cap feeding performance.

● Anti-reverse cap dial matched with the slide channel provides secondary orientation verification, preventing misaligned caps from entering the cap feeding plate and avoiding operational failures.

● Photoelectric switch mounted on the slide triggers immediate main machine shutdown upon cap shortage detection, protecting equipment from abnormal running conditions.

● Active discharge outlet at the hopper front effectively removes defective caps (without anti-theft rings) and surplus caps from the system.

Q1: Are you a trading company or a direct manufacturer?

A: We are a dedicated manufacturer with over 22 years of industry experience in beverage filling and packaging. Based in Zhangjiagang (only 2 hours from Shanghai), our factory is equipped with advanced technology to provide high-quality equipment at factory-direct prices. We warmly welcome you to visit our facility to see our machines in action.

Q2: What products is the blowing filling capping combiblock suitable for?

A: Our PET combiblock is primarily designed for bottled drinking water, purified water, mineral water, juice and still tea beverages. We also offer an isobaric configuration for carbonated soft drinks and sparkling water upon request.

Q3: What capacity models do you offer for the combiblock?

A: We provide standard models with output ranging from 15000 BPH to 36000 BPH. The specific model can be selected based on your required production output, bottle volume and product process.

Q4: What are the advantages of a combiblock over separate blow molder + filling machine?

A: Compared with separate equipment, the integrated combiblock reduces workshop footprint by over 30%, cuts labor demand by half, eliminates secondary contamination during bottle transfer, and lowers overall energy and operation costs.

Q5: Do you provide overseas installation and training service?

A: Yes. We send experienced technical engineers to your factory for on-site installation, commissioning and operator training to ensure your production line starts up smoothly and on schedule.