EN
8000BPH 3-in-1 Rinsing Filling Capping Water Filling Machine
Medium-high speed monoblock 3-in-1 bottling machine with stable 8000 BPH output for 500ml standard PET bottles, configured as 16 rinsing heads, 16 gravity filling valves and 5 magnetic capping heads. Built with full ANSI304 stainless steel contact parts, precision drip-proof filling valves, neck-gripping hygienic design and PLC control. Ideal for regional branded water plants and medium-large scale drinking water production lines pursuing high efficiency and stable long-hour operation.
- Product Overview
- Video
- Technical Parameters
- Equipment Details
- Complete Line Solution
- FAQ
- Recommended Products
Product Overview
The 8000BPH 3-in-1 rinsing filling capping machine is a high-performance rotary bottling system designed for medium-large capacity production demand. Built on the classic XGF16-16-5 configuration, it integrates bottle rinsing, atmospheric gravity filling and screw capping into one fully enclosed monoblock frame, delivering a continuous stable output of 8,000 bottles per hour for 500ml PET bottles.
Stable 8000BPH High Output: 16 rinsing heads + 16 filling valves + 5 capping heads configuration delivers steady 8000 BPH capacity for 500ml bottles, fully meeting the mass production demand of medium-large water plants.
Hygienic All-304 Stainless Steel Structure: Rotary disc, filling valves and bottle clamps are all made of ANSI304 stainless steel. Neck-only clamping design avoids thread contamination from traditional rubber clamps, complying with strict food safety standards.
Precision Water-Saving Rinsing: Spray nozzles insert deep into bottles and spray at an optimized angle to cover the entire inner wall, achieving thorough cleaning with minimal water consumption.
High-Accuracy Gravity Filling: High-precision constant-level gravity filling valves ensure ±2ml filling accuracy for 500ml bottles. Drip-proof cut-off structure eliminates liquid dripping and keeps bottle mouths clean.
Smart Capping with Zero Waste: Built-in reverse cap rejection, missing-cap auto-stop and bottle-cap interlock mechanism effectively eliminate uncapped bottles and reduce cap loss.
Low-Maintenance Reliable Drive: Large flat-toothed bearings and internal gear drive ensure smooth operation. Key moving parts adopt German igus corrosion-resistant maintenance-free bearings, reducing daily maintenance cost.
Video
Technical Parameters
| Model | Capacity (for 500ml) | Bottle volume | Bottle diameter | Bottle height | Main motor power | Dimension (cm) |
| TY-XGF14-12-5 | 5000BPH | 250~2000ml | 50～110mm | 160~310mm | 2kW | 236*177*270 |
| TY-XGF16-16-5 | 8000BPH | 2.2kW | 285*215*275 | |||
| TY-XGF24-24-8 | 12000BPH | 2.2kW | 288*218*275 | |||
| TY-XGF32-32-8 | 15000BPH | 3kW | 338*258*275 | |||
| TY-XGF40-40-10 | 18000BPH | 7.5kW | 443*328*275 | |||
| TY-XGF50-50-12 | 24000BPH | 7.5kW | 472*355*275 | |||
| TY-XGF60-60-15 | 30000BPH | 11kW | 600*545*275 | |||
| TY-XGF72-72-18 | 36000BPH | 15kW | 650*468*275 | |||
| TY-XGF80-80-22 | 42000BPH | 19kW | 780*638*275 |
Equipment Details
Rinsing Part
● The bottle washing system adopts high-efficiency cleaning spray nozzles, which can clean every part of the bottle.
● Large plane bearing, smooth and reliable operation.
● It adopts the form of steel dial wheel to clamp the bottle mouth. Changing the bottle type does not require adjusting the height of the equipment. It can be achieved by replacing the bottle dial star wheel. The operation is simple and convenient.
Filling Part
● The filling method is gravity filling.
● It adopts the lifting cam to lift bottle and uses the bottle gripper to clamp the bottle mouth. It does not need to replace or adjust any parts to change the bottle shape.
● The rotating disc is made entirely of stainless steel ANSI304.
● Large flat toothed bearings ensure smooth and reliable operation.
● The filling valve is made of ANSI304.
● High-precision, high-speed liquid level filling valve.
Capping Part
● Using magnetic constant torque capping head, the capping effect is stable and reliable.
● A set of photoelectric switches is installed on the cap-drop guide rail . When there is no cap on the cap-drop guide rail, the machine will automatically stop running, which can effectively avoid the appearance of bottles without caps.
● The capping machine is equipped with a bottle-feeding detection switch, and the cap locking cylinder at the junction of the cap dropping guide rail and the cap dialing plate interlocks to control the discharge of bottle caps, ensuring that cap feeding stops when there is no bottle, and reducing the number of caps loss.
Complete Line Solution
Water Treatment System
Our water treatment systems are fully custom-engineered to your raw water conditions. After reviewing your water analysis report, we design a tailored solution combining pre-filtration, reverse osmosis (RO), ultrafiltration (UF) and ozone/UV sterilization for deep purification — effectively removing contaminants, reducing hardness and ensuring compliance with drinking water standards.
Bottle Blowing System
Our PET bottle blow molding machines support fully custom bottle shapes and serve a wide range of beverage applications. We offer two configurations to fit different production scales:
Semi-automatic blow molder: Manual operation with low upfront investment, ideal for small-batch production and startup plants.
Automatic blow molder: High-level automation for medium to high-speed production lines, ensuring stable output with reduced labor demand.
Automatic models produce PET bottles from 100ml to 2,000ml, commonly used for water, soda and cola bottles. All bottle profiles can be customized to your exact design requirements.
Labeling Machine
We deliver customized final packaging solutions aligned with your needs and market demand, with three mainstream label options for bottle — PVC shrink sleeve, OPP hot-melt glue and self-adhesive labels — each paired with dedicated labeling equipment. As refined label design effectively boosts brand recognition and market appeal, we recommend referencing local mainstream products when making your selection.
Bottle Packging System
Individual bottled water requires secondary packaging to withstand long-distance transportation and storage. We provide a range of end-of-line packaging solutions, including PE shrink wrapping, carton packing and film-with-tray packaging, each paired with purpose-built equipment.
PE shrink film packaging is the most common choice for bottled water plants due to its low material cost, while carton packaging is typically selected for premium bottled water or glass bottle lines.
FAQ
Q1: Are you a trading company or a direct manufacturer?
A: We are a dedicated manufacturer with over 22 years of industry experience in beverage filling and packaging. Based in Zhangjiagang (only 2 hours from Shanghai), our factory is equipped with advanced technology to provide high-quality equipment at factory-direct prices. We warmly welcome you to visit our facility to see our machines in action.
Q2: What bottle sizes does it support, and is format changeover complicated?
A: It fits 200ml to 2L PET bottles with a diameter of Φ50–Φ110mm and height of 160–310mm. The structure is designed for easy adjustment, enabling fast format changeover by skilled operators.
Q3: Can you provide a complete turnkey production line?
A: Yes. We supply full line solutions including water treatment, bottle unscrambler / air conveyor, filling machine, dryer, coding, labeling and packaging equipment, tailored to your output and factory layout.
Q4: Can the machine be adapted to our local voltage?
A: Yes. Standard configuration is 380V 50Hz 3-phase. We can customize 220V, 415V, 440V, 60Hz and other voltage specifications according to your local power supply.
Q5: Do you provide overseas installation and training service?
A: Yes. We send experienced technical engineers to your factory for on-site installation, commissioning and operator training to ensure your production line starts up smoothly and on schedule.
