TUYAO customizes full-scale bottling systems from 100ml to 5 Gallons, supporting every stage from start-up facilities to high-speed large-scale production.
A Complete Bottled Water Production Line from One Manufacturer
A water filling line connects multiple machines and process steps into one production system, helping water producers reduce manual handling, improve output stability and build a scalable bottled water plant.
TUYAO can configure a practical line according to your water product, bottle design, capacity target, packing method and factory space.
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| 100ml~2L Bottle Sizes | 3~10L Bottle Sizes | 3~5gallon Bottle Sizes |
Professional Site Layout Planning
We provide customized CAD production line layouts to optimize your workshop space, improve operation efficiency, and maximize your ROI.
Choose the Right Capacity for Your Water Plant
TUYAO can recommend a practical configuration according to your factory plan.
| Model | Capacity(for 500ml) | Bottle volume | Bottle diameter | Bottle height | Main motor power | Dimension(cm) |
| TY-XGF14-12-5 | 5000BPH | 250~2000ml | 50～110mm | 160~310mm | 2kW | 236*177*270 |
| TY-XGF16-16-5 | 8000BPH | 2.2kW | 285*215*275 | |||
| TY-XGF24-24-8 | 12000BPH | 2.2kW | 288*218*275 | |||
| TY-XGF32-32-8 | 15000BPH | 3kW | 338*258*275 | |||
| TY-XGF40-40-10 | 18000BPH | 7.5kW | 443*328*275 | |||
| TY-XGF50-50-12 | 24000BPH | 7.5kW | 472*355*275 | |||
| TY-XGF60-60-15 | 30000BPH | 11kW | 600*545*275 | |||
| TY-XGF72-72-18 | 36000BPH | 15kW | 650*468*275 | |||
| TY-XGF80-80-22 | 42000BPH | 19kW | 780*638*275 |
Equipment Included in a Water Filling Line
Water Treatment System
Our water treatment systems are fully custom-engineered to your raw water conditions. After reviewing your water analysis report, we design a tailored solution combining pre-filtration, reverse osmosis (RO), ultrafiltration (UF) and ozone/UV sterilization for deep purification — effectively removing contaminants, reducing hardness and ensuring compliance with drinking water standards.
Bottle Blowing System
Our PET bottle blow molding machines support fully custom bottle shapes and serve a wide range of beverage applications. We offer two configurations to fit different production scales:
Semi-automatic blow molder: Manual operation with low upfront investment, ideal for small-batch production and startup plants.
Automatic blow molder: High-level automation for medium to high-speed production lines, ensuring stable output with reduced labor demand.
Automatic models produce PET bottles from 100ml to 2,000ml, commonly used for water, soda and cola bottles. All bottle profiles can be customized to your exact design requirements.
Water Filling Machine
This 3-in-1 rinsing-filling-capping monobloc draws on international advanced filling technology, engineered for mineral water, pure water and other bottled drinking products. It is fitted with world-renowned electrical and pneumatic components, and controlled by a PLC with touchscreen HMI for intuitive operation. Stable output ranges from 2,000 to 42,000 BPH for PET bottles.
Labeling Machine
We deliver customized final packaging solutions aligned with your needs and market demand, with three mainstream label options for bottle — PVC shrink sleeve, OPP hot-melt glue and self-adhesive labels — each paired with dedicated labeling equipment. As refined label design effectively boosts brand recognition and market appeal, we recommend referencing local mainstream products when making your selection.
Bottle Packging System
Individual bottled water requires secondary packaging to withstand long-distance transportation and storage. We provide a range of end-of-line packaging solutions, including PE shrink wrapping, carton packing and film-with-tray packaging, each paired with purpose-built equipment.
PE shrink film packaging is the most common choice for bottled water plants due to its low material cost, while carton packaging is typically selected for premium bottled water or glass bottle lines.
Frequently Asked Questions About Water Filling Lines
1. What is included in a complete bottled water filling line?
A complete bottled water filling line usually includes water treatment, bottle blowing or bottle feeding, rinsing, filling, capping, labeling, date coding, shrink wrapping or carton packing, and final conveying. TUYAO can configure the full line according to your bottle size, water type, target capacity, factory layout, and packing method.
2. What bottle sizes can TUYAO water filling lines handle?
TUYAO water filling lines can be designed for small retail bottles from 100ml to 2L, larger family-size bottles from 3L to 10L, and 3-5 gallon bottles for bulk drinking water. The machine configuration, filling valves, conveyors, and packing system will be customized according to the bottle shape and production speed.
3. How do I choose the right capacity for a bottled water plant?
The right capacity depends on your market demand, bottle size, available factory space, labor plan, and investment budget. For new water brands, a medium-capacity line can reduce initial investment, while large-scale water producers may choose a high-speed rotary line. TUYAO can recommend a practical configuration after reviewing your bottle design and target output.
4. Can TUYAO provide a CAD layout for a water filling plant?
Yes. TUYAO provides customized CAD production line layouts to help optimize workshop space, operator movement, utility connections, and future expansion. A professional layout helps reduce unnecessary conveying distance, improve operation efficiency, and support better ROI for the water plant.
5. What is the difference between a small bottle water line and a 5-gallon water line?
Small bottle water lines are mainly designed for 100ml-2L PET bottles and usually include rinsing, filling, capping, labeling, and shrink wrapping. A 5-gallon water line handles returnable or large PC/PET bottles and often requires bottle washing, cap removing, internal and external cleaning, filling, capping, and sleeve labeling or bagging.
6. What equipment is needed before the water filling machine?
Before filling, bottled water production usually requires a water treatment system such as sand filtration, carbon filtration, precision filtration, reverse osmosis, UV sterilization, or ozone sterilization. The exact water treatment configuration depends on the raw water quality and local drinking water standards.
7. How long does it take to install a bottled water production line?
Installation time depends on line capacity, workshop readiness, and equipment scope. A standard bottled water line may take around 10-25 days for mechanical installation, electrical connection, commissioning, and operator training after the equipment arrives at the customer factory. Larger turnkey projects may require a longer installation period.
8. Does TUYAO support installation, training, and spare parts for water filling lines?
Yes. TUYAO can provide layout design, factory testing before shipment, installation guidance, commissioning support, operator training, and spare parts supply. This helps customers start production more smoothly and reduce downtime during daily operation.
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