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6000BPH Automatic PET Bottle Juice Filling Machine
Professional 3-in-1 hot filling monoblock with stable 6000 BPH output for 500ml PET bottles, configured with 16 rinsing stations, 16 heat-resistant gravity filling valves and 5 magnetic capping heads. Purpose-built for 85–92℃ hot filling of fruit juice, nectar, iced tea and still beverages, featuring insulated liquid cylinder, closed material recirculation, full food-grade stainless steel wetted parts and CIP-compatible hygienic design. Ideal for small to medium juice plants and beverage factories pursuing reliable food-grade production.
- Product Overview
- Video
- Technical Parameters
- Equipment Details
- Complete Line Solution
- FAQ
- Recommended Products
Product Overview
The 6000BPH automatic PET bottle juice filling machine is a dedicated rotary hot-filling system designed for fruit juice, herbal tea and other non-carbonated still beverages. Built on the compact RXGF16-16-5 platform, it integrates bottle rinsing, constant-temperature hot filling and screw capping into one fully enclosed monoblock frame, delivering a steady output of 6,000 bottles per hour for 500ml PET bottles.·
Professional Constant-Temperature Hot Filling System Engineered for 85–92℃ hot filling process. The fully insulated liquid cylinder reduces heat loss, and the closed material recirculation loop keeps product temperature uniform throughout the filling pipeline, effectively preventing quality deterioration caused by temperature drop and ensuring consistent product taste and shelf life.
Food-Grade Hygienic Structure with CIP Compatibility All wetted components are made of food-grade ANSI304 stainless steel (ANSI316L optional) with mirror-polished surfaces and zero sanitary dead corners. The pipeline and valve structure supports automatic CIP cleaning-in-place, fully complying with beverage production hygiene standards and food safety regulations.
High-Precision Heat-Resistant Filling Valves 16 sets of dedicated hot-filling gravity valves fitted with high-temperature resistant EPDM seals deliver ±2ml filling accuracy for 500ml bottles. The drip-proof cut-off structure stops liquid flow instantly after filling, and valves remain closed automatically when no bottle is present to minimize product waste.
Intelligent Reliable Capping with Low Defect Rate 5 sets of magnetic constant-torque capping heads provide uniform adjustable tightening force, ensuring leak-proof sealing without damaging caps or bottle threads. Triple protection mechanisms — reverse cap rejection, missing-cap auto-stop and bottle-cap interlock — eliminate uncapped bottles and reduce cap loss.
Flexible & Fast Format Changeover Compatible with 200ml–2L PET bottles (Φ50–Φ110mm diameter, 160–310mm height). Format change requires replacement of star wheels and guide rails with fine adjustment, and the modular structure allows skilled operators to complete changeover efficiently.
Smart Industrial Control with Temperature Monitoring Equipped with PLC and touchscreen HMI, with real-time filling temperature monitoring, production speed adjustment, fault self-diagnosis and production data recording functions. The intuitive multilingual interface enables easy operation and quick parameter setting.
Video
Technical Parameters
| Model | Capacity(for 500ml) | Bottle volume | Bottle diameter | Bottle height | Main motor power | Dimension(cm) |
| TY-RXGF14-12-5 | 4000BPH | 250~2000ml | 50～110mm | 160~310mm | 2kW | 236*177*270 |
| TY-RXGF16-16-5 | 6000BPH | 2.2kW | 276*206*270 | |||
| TY-RXGF24-24-8 | 8000BPH | 3kW | 280*223*270 | |||
| TY-RXGF32-32-8 | 12000BPH | 4kW | 421*296*270 | |||
| TY-RXGF40-40-10 | 15000BPH | 7.5kW | 436*330*270 | |||
| TY-RXGF50-50-12 | 18000BPH | 7.5kW | 590*330*270 | |||
| TY-RXGF60-60-15 | 24000BPH | 11kW | 577*528*270 | |||
| TY-RXGF72-72-18 | 30000BPH | 11kW | 654*490*270 | |||
| TY-RXGF80-80-22 | 36000BPH | 11kW | 780*638*270 |
Equipment Details
Rinsing Part
Exceptional Operational Stability: The equipment is equipped with a large plane bearing and German Igus maintenance-free bearings, ensuring smooth and reliable operation throughout, while reducing maintenance costs. The sealing ring is made of high-quality EPDM, and the plastic is UMPE, which are highly durable. The power system of the machine is driven by a motor and transmitted through gears
, guaranteeing a smooth operation.
Efficient and Water-saving Cleaning: The bottle-washing system is equipped with high-efficiency nozzles that can reach every corner inside the bottle for a comprehensive clean, while effectively saving flushing water. The uniquely designed cover above the nozzle prevents water splashing, and the adjustable recovery tank and recovery pipeline below further improve water resource utilization, making it both environmentally friendly and efficient.
Convenient Bottle-type Conversion: Changing the bottle type is extremely simple. Just replace the bottle-type dial star wheels for bottle in-feeding and out-feeding. In addition, the height of the rotating part can be flexibly adjusted, easily adapting to different bottle heights, which greatly improves the flexibility and efficiency of production.
Filling Part
High-quality Bearings and Stable Transmission: The rotating part uses large flat-plane bearings and German Igus maintenance-free bearings. The power system of the machine is driven by a motor and transmitted through gears, ensuring stable operation and easy maintenance.
Advanced Filling Valve Design: The filling valve, designed with advanced foreign concepts, offers fast filling, few hygiene blind spots, few sealing parts, and precise liquid-level control, enabling efficient and accurate filling.
Dual-mode Efficient Bottle Delivery for Diverse Production Needs: There are two ways to lift bottles to the filling valve, catering to different production scenarios. The mechanical method uses the cooperation of a mechanical guide slider and a cam mechanism. It provides precise guidance and smooth pushing, ensuring stable bottle lifting, which is suitable for high-precision filling. The pneumatic method is driven by a lifting cylinder. With a rapid response, it can deliver bottles to the filling position in a short time, meeting the needs of large-scale and fast-paced production.
Precise and Intelligent Liquid Cylinder Material Replenishment: With the intelligent cooperation of the magnetic liquid-level switch on the liquid cylinder and the PLC, precise control of the liquid-feeding pump and pneumatic liquid-inlet valve realizes real-time and automatic material replenishment, ensuring continuous and stable material supply and improving production efficiency.
Comprehensive Cleaning Assurance: The filling system is equipped with a CIP circulation system. With the design of installing cleaning dummy cups on the filling valves, it can effectively clean the pipelines, liquid cylinders, and filling valves, ensuring the hygienic cleanliness of the entire filling system and providing a solid guarantee for product quality.
Advanced Centralized Lubrication System: This machine is equipped with an advanced centralized lubrication system, specifically designed for high-intensity filling line operations. It precisely lubricates key components, greatly reducing the probability of unplanned downtime and effectively extending the equipment's service life. As a result, it not only cuts down overall production costs but also significantly boosts production efficiency, safeguarding your production benefits.
Capping Part
Precision Manufacturing and Stable Transmission: The main components of the capping machine are precisely processed by a CNC machining center and go through a complete heat treatment. The power system of the machine is driven by a motor and transmitted through gears,
, ensuring the machine's durability and smooth operation.
Intelligent Cap-feeding: With a bottle-feeding detection switch, it automatically stops cap-feeding when no bottles are present, reducing cap waste. The cap-locking cylinder at the connection of the cap-dropping guide rail and cap-dialing disc accurately ensures no cap supply without bottles, effectively saving material costs.
Stable Capping: The magnetic constant-torque capping head provides a reliable and stable capping effect. Additionally, the adjustable torque meets the tightening requirements of different caps, guaranteeing product packaging quality.
Prevention of Cap-less Bottles: The photoelectric switches enable the machine to stop automatically when caps are missing, effectively improving product qualification rates by preventing the production of cap-less bottles.
Versatile Capping Head Design: The capping head has a dual-purpose design, suitable for both flat and sports caps. Also, the height of the rotating part can be adjusted to adapt to different bottle heights, enhancing equipment versatility to meet diverse production needs.
Complete Line Solution
Water Treatment System
Our water treatment systems are fully custom-engineered to your raw water conditions. After reviewing your water analysis report, we design a tailored solution combining pre-filtration, reverse osmosis (RO), ultrafiltration (UF) and ozone/UV sterilization for deep purification — effectively removing contaminants, reducing hardness and ensuring compliance with drinking water standards.
Juice Processing System
We design custom beverage processing systems tailored to your product requirements, built for pre-filling preparation of juice, carbonated drinks and other beverages. Core modules cover fruit extraction, sugar dissolving, blending, ingredient dosing, homogenization, degassing, UHT sterilization, HFSC storage, hot water supply and CIP systems.
All systems feature premium sanitary valve fittings, precision control instruments and high-quality electrical components, with scalable capacities from 1T to 100T based on your production needs.
Bottle Blowing System
Our PET bottle blow molding machines support fully custom bottle shapes and serve a wide range of beverage applications. We offer two configurations to fit different production scales:
Semi-automatic blow molder: Manual operation with low upfront investment, ideal for small-batch production and startup plants.
Automatic blow molder: High-level automation for medium to high-speed production lines, ensuring stable output with reduced labor demand.
Automatic models produce PET bottles from 100ml to 2,000ml, commonly used for water, soda and cola bottles. All bottle profiles can be customized to your exact design requirements.
Labeling Machine
We deliver customized final packaging solutions aligned with your needs and market demand, with three mainstream label options for bottle — PVC shrink sleeve, OPP hot-melt glue and self-adhesive labels — each paired with dedicated labeling equipment. As refined label design effectively boosts brand recognition and market appeal, we recommend referencing local mainstream products when making your selection.
Bottle Packging System
Individual bottled water requires secondary packaging to withstand long-distance transportation and storage. We provide a range of end-of-line packaging solutions, including PE shrink wrapping, carton packing and film-with-tray packaging, each paired with purpose-built equipment.
PE shrink film packaging is the most common choice for bottled water plants due to its low material cost, while carton packaging is typically selected for premium bottled water or glass bottle lines.
FAQ
Q1: Are you a trading company or a direct manufacturer?
A: We are a dedicated manufacturer with over 22 years of industry experience in beverage filling and packaging. Based in Zhangjiagang (only 2 hours from Shanghai), our factory is equipped with advanced technology to provide high-quality equipment at factory-direct prices. We warmly welcome you to visit our facility to see our machines in action.
Q2: What is hot filling and why is it used for juice production?
A: Hot filling is a process where juice is filled into bottles at a high temperature, commonly around 85-92°C, to help control microorganisms and improve shelf stability. It is widely used for fruit juice, tea drinks, and high-acid beverages because it supports safe production while maintaining flavor and product quality.
Q3: Can TUYAO provide both processing and packaging equipment for juice lines?
A: Yes. TUYAO can provide an integrated solution covering the processing system and packaging system. This can include blending tanks, sterilization equipment, hot filling monoblock, cooling tunnel, labeling machine, coding system, shrink wrapper, carton packer, and conveyors.
Q4: Can TUYAO juice filling lines handle pulp or fruit particles?
A: Yes. TUYAO can configure specialized filling systems for juice containing pulp, fruit sacs, fiber, or small particles. For pulp juice, the filling valve structure, pipe diameter, tank design, and cleaning system need to be adapted to prevent blockage and maintain consistent filling performance.
Q5: Do you provide overseas installation and training service?
A: Yes. We send experienced technical engineers to your factory for on-site installation, commissioning and operator training to ensure your production line starts up smoothly and on schedule.
Q6: What is the warranty period?
A: We offer a 12-month whole-machine warranty starting from the commissioning date, plus lifetime technical support and spare parts supply.
