10000CPH Can Filling and Sealing Machine for Carbonated Drink

Can Filling Part

● Developed with German-introduced technology and built on the isobaric filling principle, this section fills cleaned cans via precision mechanical isobaric valves for fast response and high liquid level accuracy.

● After the can is fully sealed against the valve gasket, back pressure is applied to equalize pressure before filling starts. It supports full CIP cleaning; valve guides with cam-driven lifting ensure accurate sealing and reduced material leakage. Filling height adjusts automatically to fit different can sizes.

● It adopts gear transmission for high efficiency, low noise and easy maintenance, with stepless variable frequency speed control. The can guiding system enables quick format changeover, and cans are conveyed via bottom support throughout.

● Controlled by PLC with on-site fault display (can jam, lid shortage, etc.), it features no-can no-fill, no-can no-lid and auto-stop on lid shortage. Liquid level in the filling cylinder is sensor-monitored for stable filling. Key components and electrical parts are imported.

Can Sealing Part

● This unit seals lids onto filled cans and transfers finished products via conveyor chain to downstream processes.

● Seaming rollers are made of high-hardness quenched alloy steel (HRC>62) with precision optical profile grinding, ensuring reliable seaming quality and stable long-term operation.

● Before the lid seats on the can rim, sterile back-pressure gas purges the headspace through the gas distributor to remove oxygen, preserving product freshness until full sealing.

● It adopts a can-synced lid feeding system that dispenses lids only when cans are present, cutting lid waste. Lids are manually loaded into the chute and fed by gravity plus a pusher, with a detection switch triggering auto-stop on lid shortage.

● The seaming unit supports manual height adjustment to fit cans of different specifications.

Water Treatment System

Our water treatment systems are fully custom-engineered to your raw water conditions. After reviewing your water analysis report, we design a tailored solution combining pre-filtration, reverse osmosis (RO), ultrafiltration (UF) and ozone/UV sterilization for deep purification — effectively removing contaminants, reducing hardness and ensuring compliance with drinking water standards.

Beverage Processing System

Our automated systems deliver full pre-filling preparation for juice and carbonated beverages, built with sanitary-grade components and customizable modules including extraction, blending, homogenization, degassing and UHT sterilization. Capacities range from 1T to 100T, scaled to your production needs.

Option 1: Juice Mixing

Process flows are engineered around your juice formula and product characteristics, ensuring consistent quality throughout preparation and sterilization.

Option 2: Carbonated Drink Mixing

Precisely blends water, syrup and CO₂. Treated water is vacuum-degassed, proportionally mixed with syrup, cooled via plate heat exchanger, then infused with CO₂ under controlled pressure for stable carbonation retention.

Empty Can Depalletizer

This machine is designed specifically for the unloading of empty can pallets. It efficiently lifts the empty cans stacked on the pallet layer by layer, starting from the bottom and moving upwards. Subsequently, it smoothly pushes these cans onto the top - mounted chain conveyor. The top chain conveyor then transports the cans to the filling machine. This makes it an essential and ideal piece of equipment for beverage manufacturers, streamlining their production processes.

Empty Can Rinser

Automated inverting: Empty cans are fed to the front-end mechanism via conveyor, automatically rotating from mouth-up to mouth-down with zero manual intervention for higher production efficiency.

Gravity-driven rinsing: Internal flushing nozzles deliver thorough interior cleaning with no blind spots. The unit’s adjustable incline lets cans roll horizontally by gravity, requiring no extra drive power — cutting energy use and simplifying maintenance.

Dual-channel flexibility: Dual channels support 330ml and 500ml cans, freely switchable to fit different production needs and diverse order requirements

Carbonated Drink CO2 Mixer

Our carbonating mixer is the core processing unit for carbonated soft drink production, engineered to precisely blend syrup, treated water and carbon dioxide for consistent taste and stable carbonation retention.

Syrup is prepared in sugar melting and blending tanks, filtered and pumped into the mixer. Meanwhile, process water goes through vacuum degassing to improve CO₂ absorption. The system proportions water and syrup to your exact formula, cools the blend via a plate heat exchanger, then dissolves CO₂ under controlled pressure to achieve optimal, long-lasting carbonation.

Spray Cooling & Warming Tunnel

This multi-function spray tunnel delivers controlled thermal processing for filled beverages, integrating warming, pasteurization and cooling to ensure optimal product quality, extended shelf life and consistent appearance.

It supports three core operating modes:

Warming mode: Gradually tempers products to eliminate thermal shock and eliminate breakage risk.

Pasteurization mode: Completes post-fill sterilization for production lines where the filling process cannot provide sufficient pasteurization time.

Cooling mode: Rapidly cools hot-filled and pasteurized products to preserve color, flavor, texture and visual appeal.

Bottle Packging System

Individual bottled water requires secondary packaging to withstand long-distance transportation and storage. We provide a range of end-of-line packaging solutions, including PE shrink wrapping, carton packing and film-with-tray packaging, each paired with purpose-built equipment.

PE shrink film packaging is the most common choice for bottled water plants due to its low material cost, while carton packaging is typically selected for premium bottled water or glass bottle lines.

Q1: Are you a trading company or a direct manufacturer?

A: We are a dedicated manufacturer with over 22 years of industry experience in beverage filling and packaging. Based in Zhangjiagang (only 2 hours from Shanghai), our factory is equipped with advanced technology to provide high-quality equipment at factory-direct prices. We warmly welcome you to visit our facility to see our machines in action.

Q2: What beverages can be produced on a canned drinks filling line?

A: A canned drinks filling line can be used for carbonated soft drinks, beer, energy drinks, sparkling water, juice, tea drinks, cold brew coffee, and other still or carbonated beverages. TUYAO can configure isobaric filling for carbonated products and gravity or piston filling options for non-carbonated drinks.

Q3: Does TUYAO provide layout planning for canned drinks production lines?

A: Yes. TUYAO can provide CAD layout planning for canned beverage projects, focusing on smooth can conveying, easy maintenance access, efficient workshop use, and proper connection between the depalletizer, filler-seamer, inspection, pasteurization, and packaging systems.

Q4: What equipment is included in a complete canned beverage production line?

A: A complete canning line can include empty can depalletizer, can rinser, filling machine, seamer, lid feeding system, inspection system, tunnel pasteurizer or warmer, date coder, shrink wrapper, carton packer, and palletizing system.

Q5: Do you provide overseas installation and training service?

A: Yes. We send experienced technical engineers to your factory for on-site installation, commissioning and operator training to ensure your production line starts up smoothly and on schedule.

Q6: What is the warranty period?

A: We offer a 12-month whole-machine warranty starting from the commissioning date, plus lifetime technical support and spare parts supply.